Tag: pit silo

Chopping Time

Silage chopping is underway! Chopping is the busiest and most important season for our dairy. I wrote about chopping rye this spring, but that task pales in comparison with this one. This time we’re chopping corn.

View from the chopper.

I’ve said before that corn silage is a big part of our cows diet. Chopping cuts up the whole corn plant – stalk, leaves, cobs (with or without grain) and all. Our silage is then packed and covered in pit silos. The end product is very efficient feed for our cows.

We only get one opportunity to chop corn silage each year, and the plants are only at the right moisture for a short time. We do stagger our planting to extend our window to finish, but it’s still a high stress time involving very long days.

Cleaning out the silo before filling it.

Typically we chop around 80% of our corn in late August or early September. Because we’re in a drought, the corn didn’t get as tall and has started to dry out faster. That means there will be less grain (quality) and less tonnage (quantity) than an average year. It also means we’re chopping in July for the first time in David’s memory, and we plan to chop 100% of our planted acres.

We ran out of corn silage about a month ago, so chopping early isn’t all bad. It was hectic trying to get the chopper, trucks, and dump box ready, though.  Also, I should note that I’m using “we” pretty loosely.  I’ve been working in Wichita and have contributed little other than moral support to the chopping effort.

Packing silage from above with the skid loader.

David’s cousin Jeff has been a huge help, running the chopper so David can get milking and chores done. Jeff also recruited his dad and other neighbors to help out driving trucks back and forth from the field to the pit silo. This also allows Dave to spend some time packing the silage – an essential part of the process.  David’s dad and our employee, Tyler, have also been logging extra hours.

Having a person to do each task (chopping, hauling, and packing) has made chopping significantly more efficient. We still have at least a week to go – we’ll keep you posted on our progress.  In the meantime, prayers for safety and sanity are appreciated!

Silo partially filled.

Chop It Up

Hondo hanging out the rye about 3 weeks before chopping.

I mentioned in our planting update a couple of weeks ago that we took a break from planting corn to chop rye. Last fall we planted cereal rye for the first time, and we were really pleased with how it grew this spring. At the time we thought this would require about a three-day break from planting, but in typical fashion, it was much longer.

Jerry mowing the rye with the disc-bine.

For those of you who don’t know what a chopper is, it looks a lot like a big, backward tractor. It has different “heads”, similar to a combine, depending on the crop you are chopping. To chop the rye, we first mowed it with our disc-bine (hay mower) and then used a “pickup head” to pick the rye up off the ground and chop it.

David’s view driving the chopper over a windrow of rye.

The chopper passes the rye over a rotating drum covered with knives to cut it into small pieces then shoots it out the back through the snoot into a dump box, wagon, or truck.

The dumpbox after it fell forward onto the chopper.

We started out using the better of two dump boxes. The first afternoon of chopping, the dump box broke, while dumping. It fell forward onto the chopper. Thankfully, the damage to the chopper was mainly cosmetic. The back end was dented and the snoot was bent, but there was no mechanical damage. If it had smashed the radiator or caused some other more severe problem, it would have cost us days or weeks. In the interest of time, instead of trying to repair the other old dump box, we first borrowed a wagon from David’s cousin Jeff.

View out the back of the chopper of rye-lage filling the wagon.

The wagon was smaller, though, so they were having to stop and dump more often than with the dump box. The rye was also wet, thick and heavy, and the field was rocky. Every time a rock passed through the chopper, they had to stop and straighten the knives. In short, it was slow going.

After a few days, the guys ended up repairing the other dump box, and they finished chopping more quickly by dumping into a truck to haul to the silo while the chopper kept running.

David driving the 4440 with duals over the silage pile to pack the silage.

About half of the ryelage was put in a pile on the ground, and the other half was put in a pit silo, or bunker that has a concrete floor and walls.  We used a tractor and skid loader to pack both the pile and bunker.  After packing, the silage is then covered with a plastic tarp.

After the silage was packed, our nutritionist came to the farm and took a sample of the ryelage for testing.  He and David then worked together to adjust our cows’ ration based on the feed we now had available.  We are hoping to see a jump in milk production because of the ration adjustments, however, initially we’ve seen production drop, so we will be tweaking it further.